F系列泥浆泵
2021-11-05 17:43:29
产品名称：F系列钻井泵
产品说明：F系列钻井泵主要由:动力端、液力端、喷淋系统、润滑系统和灌注系统组成。
性能特点：
一、动力端 动力端特点： 无退刀槽人字齿轮传动 合金钢曲轴 可更换的十字头导板 机架采用钢板焊接件，强度高，刚性好，重量轻 中间拉杆盘根采用双层密封结构，密封效果好 动力端采用强制润滑和飞溅润滑相结合的润滑方式
二、液力端 液力端特点： 各密封部位均采用刚性压紧，高压密封性好。 直立式液缸具有吸入性能好的优点。 L型液缸具有耐压能力高，阀总成更换方便的优点。 排出口处分别装有排出空气包、剪销式安全阀和排出滤网。
１、液缸
液缸材料为合金钢锻件，每台泵的三个液缸可以互换。若用户要求，可对液缸表面做化学镀镍处理，以增强其抗腐蚀性能。
２、阀总成
F系列泵的吸入阀和排出阀可以互换。F-500泵使用的是API 5#阀，F-800和F-1000钻井泵使用的是API 6#阀, F-1300 , F-1600, F-1600L 和 F-1600HL钻井泵使用的是API 7#阀，F-2200和 F-2200HL钻井泵使用的是API 8#阀。
需要说明的是：F-1600HL、 F-2200HL泵在工作压力大于35MPa（5000Psi）时应更换为特制的高压阀总成。
３、缸套
可以使用双金属缸套，缸套内衬用耐磨铸铁制造，缸套耐磨、耐腐蚀。 F-1600和 F-2200HL钻井泵可选用陶瓷缸套，使用寿命更长。
４、活塞与活塞杆
由圆柱面配合和橡胶密封圈密封，用带有防松的锁紧螺母压紧，既能防止活塞松动，又能起密封作用。
5、 F-800与F-1000钻井泵液力端的液缸、缸套、活塞、阀体、阀座、阀弹簧、密封件、阀盖、缸盖等零部件均可互换。F-1300与F-1600钻井泵液力端可以互换。F-1300L与F-1600L钻井泵液力端也可以互换。
三、喷淋系统
由喷淋泵、冷却水箱、喷管等组成，其作用是对缸套、活塞进行必要的冷却和冲洗，以提高缸套活塞的使用寿命。
喷淋泵为离心式泵，可以在输入轴的轴伸上装皮带轮驱动，也可以用电动机单独驱动，用水作为冷却润滑液。
喷管安装在中间拉杆与活塞杆联接的卡箍上，可随活塞往复运动，喷嘴离活塞端面十分近，使润滑冷却液始终冲洗活塞与缸套的接触面。也可以采用固定式喷淋管，具有喷淋管耐用的特点。
四、润滑系统
动力端采用强制润滑和飞溅润滑相结合的方式，设置在油箱中的齿轮油泵，通过润滑管线，将压力油分别输送到十字头、中间拉杆及各轴承中去，从而达到强制润滑的目的，齿轮油泵的工作情况，可以通过机架后部的压力表进行观察。
五、灌注系统
为了避免在泵进口压力低时出现气塞现象，每台钻井泵均可配灌注系统。灌注系统由灌注泵及其底座、蝶形阀和相应的管汇组成。灌注泵由独立的电动机驱动，安装在泵的吸入管汇上。灌注泵也可以由钻井泵输入轴皮带传动，以减少钻机总发电量的供应。 |
Product types and specifications：
A6、Technical Parameter Model | F-500 | F-800 | F-1000 | F-1300 | Type | Triplex single acting piston | Triplex single acting piston | Triplex single acting piston | Triplex single acting piston | Max.Liner size×stroke | 170×191mm （6 3/4″×7.5″） | 170×229mm （6 3/4″×9″） | 170×254mm （6 3/4″×10″） | 180×305mm （7″×12″） | Strokes Rating | 165 r/min | 150 r/min | 140 r/min | 120 r/min | Power Rating | 373kW 500HP) | 597kW (800HP) | 746kW (1000HP) | 969kW (1300HP) | Gear type | herringbone gear | herringbone gear | herringbone gear | herringbone gear | Gear ratio | 4.286:1 | 4.185:1 | 4.207:1 | 4.206:1 | Lubricating | Forced and splashing | Forced and splashing | Forced and splashing | Forced and splashing | Suction Inlet Flange | 8″Flange (203mm Approx） | 10″Flange（254mm Approx） | 12″Flange（305mm Approx） | 12″Flange（305mm Approx） | Discharge Outlet Flange | 4″Flnge, 5000psi | 5″Flnge, 5000 psi | 5″Flnge, 5000 psi | 5″Flnge, 5000 psi | Pinion Shaft Dia. | 139.7mm（5 1/2″） | 177.8mm（7″） | 196.9mm（7 3/4″） | 215.9mm（8 1/2″） | Key | 31.75×31.75mm (1-1/4″×1 1/4″) | 44.45×44.45mm (1 3/4″×1 3/4″) | 50.8×50.8mm (2″×2″) | 50.8×50.8mm (2″×2″) | Valve Pots | Valve-Over-Valve，API #5 | Valve-Over-Valve，API #6 | Valve-Over-Valve，API #6 | Valve-Over-Valve，API #7 | Approx Weight | 9770kg (21540lb) | 14500kg (31970lb) | 18790kg (41420lb) | 24572kg (54170lb) |
A7、Specifications
Note: 1. Performance data are calculated by 100% volumetric efficiency and 90% mechanical efficiency.
2.The * present the recommended stroke numbers of pump and the input power when it continuous running.
Performance Data of F-500 Pump
Strokes per minute | Rated Power | Liner size(mm) and Pressure Rating MPa(psi) | 170 | 160 | 150 | 140 | 130 | 120 | 110 | 100 | 9.4 | 1365 | 10.6 | 1540 | 12.1 | 1750 | 13.9 | 2010 | 16.1 | 2335 | 18.9 | 2740 | 22.5 | 3260 | 27.2 | 3945 | kW | HP | Displacement L/s (GPM) | 170 | 384 | 515 | 36.75 (582) | 32.56 (516) | 28.61 (453) | 24.93 (395) | 21.49 (340) | 18.31 (290) | 15.39 (244) | 12.72 (201) | *165 | 373 | 500 | 35.67 (565) | 31.60 (501) | 27.77 (440) | 24.19 (383) | 20.86 (330) | 17.77 (281) | 14.93 (236) | 12.34 (195) | 150 | 339 | 455 | 32.43 (514) | 28.73 (455) | 25.25 (400) | 21.99 (348) | 18.96 (300) | 16.16 (256) | 13.58 (215) | 11.22 (178) | 140 | 316 | 424 | 30.27 (480) | 26.81 (425) | 23.56 (373) | 20.53 (325) | 17.70 (280) | 15.08 (239) | 12.67 (201) | 10.47 (166) | 130 | 294 | 394 | 28.11 (445) | 24.90 (394) | 21.88 (347) | 19.06 (302) | 16.44 (260) | 14.00 (222) | 11.77 (186) | 9.73 (154) | 120 | 271 | 364 | 25.94 (411) | 22.98 (364) | 20.20 (320) | 17.60 (279) | 15.17 (240) | 12.93 (205) | 10.86 (172) | 8.98 (142) | 110 | 249 | 333 | 23.78 (377) | 21.07 (334) | 18.52 (293) | 16.13 (255) | 13.91 (220) | 11.85 (188) | 9.96 (158) | 8.23 (130) | 1 |
|
| 0.2162 (3.427) | 0.1915 (3.036) | 0.1683 (2.668) | 0.1466 (2.324) | 0.1264 (2.004) | 0.1077 (1.707) | 0.0905 (1.435) | 0.0748 (1.186) |
Performance Data of F-800 Pump
Strokes per minute | Rated Power | Liner size(mm) and Pressure Rating MPa(psi) | 170 | 160 | 150 | 140 | 130 | 120 | 110 | 100 | 13.8 | 2000 | 15.6 | 2260 | 17.7 | 2570 | 20.3 | 2950 | 23.6 | 3420 | 27.7 | 4015 | 33.0 | 4780 | 34.5 | 5000 | kW | HP | Displacement L/s (GPM) | 160 | 636 | 853 | 41.51 (658) | 36.77 (583) | 32.32 (512) | 28.15 (446) | 24.27 (385) | 20.68 (328) | 17.38 (275) | 14.36 (227) | *150 | 596 | 800 | 38.92 (617) | 34.47 (546) | 30.30 (480) | 26.39 (418) | 22.76 (360) | 19.39 (307) | 16.29 (258) | 13.47 (213) | 140 | 557 | 747 | 36.32 (575) | 32.17 (510) | 28.28 (448) | 24.63 (390) | 21.24 (336) | 18.10 (287) | 15.21 (241) | 12.57 (199) | 130 | 517 | 693 | 33.73 (534) | 29.88 (473) | 26.26 (416) | 22.87 (362) | 19.72 (312) | 16.81 (266) | 14.12 (224) | 11.67 (185) | 120 | 477 | 640 | 31.13 (493) | 27.58 (437) | 24.24 (384) | 21.11 (334) | 18.21 (288) | 15.51 (246) | 13.03 (206) | 10.77 (171) | 110 | 437 | 587 | 28.54 (452) | 25.28 (400) | 22.22 (352) | 19.35 (307) | 16.69 (264) | 14.22 (225) | 11.95 (189) | 9.87 (156) | 1 |
|
| 0.2594 (4.112) | 0.2298 (3.643) | 0.2020 (3.202) | 0.1759 (2.789) | 0.1517 (2.405) | 0.1293 (2.049) | 0.1086 (1.722) | 0.0898 (1.423) |
Performance Data of F-1000 Pump Strokes per minute | Rated Power | Liner size(mm) andPressure Rating MPa(psi) | 170 | 160 | 150 | 140 | 130 | 120 | 110 | 16.6 | 2410 | 18.8 | 2725 | 21.4 | 3100 | 24.5 | 3555 | 28.4 | 4125 | 33.4 | 4840 | 34.5 | 5000 | kW | HP | Displacement L/s (GPM) | 150 | 799 | 1071 | 43.24 (685) | 38.30 (607) | 33.66 (533) | 29.33 (465) | 25.29 (401) | 21.55 (341) | 18.10 (287) | *140 | 746 | 1000 | 40.36 (639) | 35.75 (566) | 31.42 (498) | 27.37 (434) | 23.60 (374) | 20.11 (318) | 16.90 (268) | 130 | 692 | 929 | 37.47 (594) | 33.20 (526) | 29.18 (462) | 25.42 (403) | 21.91 (347) | 18.67 (296) | 15.69 (248) | 120 | 639 | 857 | 34.59 (548) | 30.64 (485) | 26.93 (427) | 23.46 (372) | 20.23 (320) | 17.24 (273) | 14.48 (229) | 110 | 586 | 786 | 31.71 (502) | 28.09 (445) | 24.69 (391) | 21.51 (341) | 18.54 (294) | 15.80 (250) | 13.28 (210) | 100 | 533 | 714 | 28.83 (457) | 25.53 (404) | 22.44 (355) | 19.55 (310) | 16.86 (267) | 14.36 (227) | 12.07 (191) | 1 |
|
| 0.2883 (4.569) | 0.2553 (4.047) | 0.2244 (3.557) | 0.1955 (3.099) | 0.1686 (2.672) | 0.1436 (2.277) | 0.1207 (1.913) |
Performance Data of F-1300、F-1600 and F-1600L Pump Strokes per minute | Liner size(mm) and Pressure Rating MPa(psi) |
| 180 | 170 | 160 | 150 | 140 | 130 | F-1300 | 18.7 | 2720 | 21.0 | 3050 | 23.7 | 3440 | 27.0 | 3915 | 31.0 | 4495 | 34.5 | 5000 | F-1600/1600L | 23.1 | 3345 | 25.9 | 3750 | 29.2 | 4235 | 33.2 | 4820 | 34.5 | 5000 | 34.5 | 5000 | Rated Power | Displacement L/s (GPM) | F-1300 | F-1600/1600L | kW | HP | kW | HP | 130 | 1050 | 1408 | 1293 | 1733 | 50.42 (799) | 44.97 (713) | 39.83 (631) | 35.01 (555) | 30.50 (483) | 26.30 (417) | *120 | 969 | 1300 | 1193 | 1600 | 46.54 (737) | 41.51 (658) | 36.77 (583) | 32.32 (512) | 28.15 (446) | 24.27 (385) | 110 | 889 | 1192 | 1094 | 1467 | 42.66 (676) | 38.05 (603) | 33.71 (534) | 29.62 (469) | 25.81 (409) | 22.25 (352) | 100 | 808 | 1083 | 994 | 1333 | 38.78 (614) | 34.59 (548) | 30.64 (485) | 26.93 (427) | 23.46 (372) | 20.23 (320) | 90 | 727 | 975 | 895 | 1200 | 34.90 (553) | 31.13 (493) | 27.58 (437) | 24.24 (384) | 21.11 (334) | 18.21 (288) | 1 |
|
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| 0.3878 (6.147) | 0.3459 (5.483) | 0.3064 (4.857) | 0.2693 (4.269) | 0.2346 (3.719) | 0.2023 (3.206) |
Performance Data of F-1600HL Pump Strokes per minute | Rated Power | Liner size(mm) and Pressure Rating MPa(psi) |
| 190 | 180 | 170 | 160 | 150 | **140 | **130 | **120 |
| 20.7 (3005) | 23.1 (3345) | 25.9 (3750) | 29.2 (4235) | 33.2 (4820) | 38.1 (5530) | 44.2 (6415) | 51.9 (7500) |
| kW | HP |
| Displacement L/s (GPM) |
| 130 | 1293 | 1733 | 56.17 (890) | 50.42 (799) | 44.97 (713) | 39.83 (631) | 35.01 (555) | 30.50 (483) | 26.30 (417) | 22.41 (355) |
| *120 | *1193 | 1600 | 51.85 (822) | 46.54 (737) | 41.51 (658) | 36.77 (583) | 32.32 (512) | 28.15 (446) | 24.27 (385) | 20.68 (328) |
| 110 | 1094 | 1467 | 47.53 (753) | 42.66 (676) | 38.05 (603) | 33.71 (534) | 29.62 (469) | 25.81 (409) | 22.25 (352) | 18.96 (300) |
| 100 | 994 | 1333 | 43.21 (685) | 38.78 (614) | 34.59 (548) | 30.64 (485) | 26.93 (427) | 23.46 (372) | 20.23 (320) | 17.24 (273) |
| 90 | 895 | 1200 | 38.89 (614) | 34.90 (553) | 31.13 (493) | 27.58 (437) | 24.24 (384) | 21.11 (334) | 18.21 (288) | 15.51 (246) |
| 80 | 795 | 1067 | 34.56 (548) | 31.02 (492) | 27.67 (438) | 24.51 (388) | 21.54 (341) | 18.77 (297) | 16.18 (256) | 13.79 (218) |
| 1 |
|
| 0.4321 (6.849) | 0.3878 (6.147) | 0.3459 (5.483) | 0.3064 (4.857) | 0.2693 (4.269) | 0.2346 (3.719) | 0.2023 (3.206) | 0.1724 (2.732) |
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Performance Data of F-2200 Pump
Strokes per minute | Rated Power | Liner size(mm) and Pressure Rating MPa(psi) |
| 230 | 220 | 210 | 200 | 190 | 180 | 170 | 160 | 150 | 140 |
| 19.0 (2760) | 20.8 (3015) | 22.8 (3310) | 25.1 (3645) | 27.9 (4040) | 31.0 (4505) | 34.5 (5000) | 34.5 (5000) (最大) | 34.5 (5000) (最大) | 34.5 (5000) (最大) |
| kW | HP |
| Displacement L/s (GPM) |
| *105 | *1640 | 2200 | 77.65 (1231) | 71.05 (1126) | 64.73 (1026) | 58.72 (931) | 52.99 (840) | 47.56 (754) | 42.42 (672) | 37.58 (596) | 33.03 (524) | 28.77 (456) |
| 90 | 1406 | 1886 | 66.56 (1055) | 60.90 (965) | 55.49 (880) | 50.33 (798) | 45.42 (720) | 40.77 (646) | 36.36 (576) | 32.21 (511) | 28.31 (449) | 24.66 (391) |
| 80 | 1250 | 1676 | 59.16 (938) | 54.13 (858) | 49.32 (782) | 44.74 (709) | 40.37 (640) | 36.24 (574) | 32.32 (512) | 28.63 (454) | 25.16 (399) | 21.92 (347) |
| 70 | 1094 | 1467 | 51.76 (820) | 47.36 (751) | 43.16 (684) | 39.14 (620) | 35.33 (560) | 31.71 (503) | 28.28 (448) | 25.05 (397) | 22.02 (349) | 19.18 (304) |
| 60 | 937 | 1257 | 44.37 (703) | 40.60 (644) | 36.99 (586) | 33.55 (532) | 30.28 (480) | 27.18 (431) | 24.24 (384) | 21.47 (340) | 18.87 (299) | 16.44 (261) |
| 50 | 781 | 1048 | 36.97 (586) | 33.83 (536) | 30.83 (489) | 27.96 (443) | 25.23 (400) | 22.65 (359) | 20.20 (320) | 17.89 (284) | 15.73 (249) | 13.70 (217) |
| 1 |
|
| 0.7395 (11.72) | 0.6766 (10.72) | 0.6165 (9.772) | 0.5592 (8.863) | 0.5047 (8.000) | 0.4530 (7.180) | 0.4040 (6.404) | 0.3579 (5.673) | 0.3146 (4.986) | 0.2740 (4.343) |
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Performance Data of F-2200HL PumpStrokes per minute | Rated Power | Liner size(mm) and Pressure Rating MPa(psi) |
| 230 | 220 | 210 | 200 | 190 | 180 | 170 | **160 | **150 | **140 | **130 |
| 19.0 (2760) | 20.8 (3015) | 22.8 (3310) | 25.1 (3645) | 27.9 (4040) | 31.0 (4505) | 34.8 (5050) | 39.3 (5700) | 44.7 (6485) | 51.3 (7445) | 52.0 (7500) (最大) |
| kW | HP |
| Displacement L/s (GPM) |
| *105 | *1640 | 2200 | 77.65 (1231) | 71.05 (1126) | 64.73 (1026) | 58.72 (931) | 52.99 (840) | 47.56 (754) | 42.42 (672) | 37.58 (596) | 33.03 (524) | 28.77 (456) | 24.81 (393) |
| 90 | 1406 | 1886 | 66.56 (1055) | 60.90 (965) | 55.49 (880) | 50.33 (798) | 45.42 (720) | 40.77 (646) | 36.36 (576) | 32.21 (511) | 28.31 (449) | 24.66 (391) | 21.26 (337) |
| 80 | 1250 | 1676 | 59.16 (938) | 54.13 (858) | 49.32 (782) | 44.74 (709) | 40.37 (640) | 36.24 (574) | 32.32 (512) | 28.63 (454) | 25.16 (399) | 21.92 (347) | 18.90 (300) |
| 70 | 1094 | 1467 | 51.76 (820) | 47.36 (751) | 43.16 (684) | 39.14 (620) | 35.33 (560) | 31.71 (503) | 28.28 (448) | 25.05 (397) | 22.02 (349) | 19.18 (304) | 16.54 (262) |
| 60 | 937 | 1257 | 44.37 (703) | 40.60 (644) | 36.99 (586) | 33.55 (532) | 30.28 (480) | 27.18 (431) | 24.24 (384) | 21.47 (340) | 18.87 (299) | 16.44 (261) | 14.18 (225) |
| 50 | 781 | 1048 | 36.97 (586) | 33.83 (536) | 30.83 (489) | 27.96 (443) | 25.23 (400) | 22.65 (359) | 20.20 (320) | 17.89 (284) | 15.73 (249) | 13.70 (217) | 11.81 (187) |
| 1 |
|
| 0.7395 (11.72) | 0.6766 (10.72) | 0.6165 (9.772) | 0.5592 (8.863) | 0.5047 (8.000) | 0.4530 (7.180) | 0.4040 (6.404) | 0.3579 (5.673) | 0.3146 (4.986) | 0.2740 (4.343) | 0.2363 (3.745) |
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